ScanIQ · Engineering|AIWarehouse · AI media & digital goods ↗

Computational engineering engine

Engineering Intelligence
From Reality

ScanIQ captures the real part, parameterizes it, builds signed-distance geometry, solves FEA, resonance and CFD, optimizes, manufactures, then measures the result and feeds it back. Every dimension stays tagged [CALIPER], [PHOTO] or [ASSUMED], so a model can never hide a guess.

Live enginePilot researchRoadmap programs
Rocker linkage digital twin reconstructed from photosRocker linkage static FEA von Mises stress, safety factor 6.61Rocker linkage mode 1 shape at 4,896 Hz
Real work. Rocker linkage rebuilt from a photo set, then solved: von Mises stress field, safety factor 6.61 (p99.9), first mode 4,896 Hz.
6.61rocker linkage static FEA safety factor
4,896 Hzrocker linkage resonance · mode 1
1,121 Hzshock body resonance · mode 1
The engine · Live

One loop. Geometry in, decisions out.

Every ScanIQ job runs the same circuit. Signed-distance geometry (PicoGK) sits at the center so parametric changes, solver fields and manufacturing output all read from one source. The pulse on the ring is the direction of travel; the loop closes when metrology feeds back into the parameters.

Engine loop: capture, parameterize, SDF/PicoGK, FEA and CFD, optimize, manufacture, metrology, learn, repeat PicoGK · SDFGEOMETRY KERNELone source · no dead mesh Capture01 Parameterize02 SDFPICOGK03 FEA · CFDMODAL · CFD QUEUED04 OptimizePILOT · MULTI-AGENT05 ManufactureSTEP · STL · G-CODE06 MetrologyCALIPER · PHOTO07 Learn ↺FEEDBACK08
  1. CaptureLIVE
  2. ParameterizeLIVE
  3. SDF / PicoGKLIVE
  4. FEA · Modal · CFDCFD QUEUED
  5. OptimizePILOT
  6. ManufactureLIVE
  7. MetrologyLIVE
  8. Learn ↺PILOT
Capture → Parameterize

Phone photos, a printed 1 mm ArUco mat and caliper readings become a parametric model in CadQuery, build123d or FreeCAD. Provenance travels with every dimension.

SDF / PicoGK

Signed-distance fields make lattices, conformal channels, helicoid blades and fluid negative space ordinary operations instead of mesh surgery.

FEA · Modal · Fatigue · CFD · Acoustics

Static FEA, mode shapes, Goodman/Basquin fatigue, OpenFOAM k-ω SST, 1-D exhaust acoustics and EM field maps. The Physics Coach states the question and the pass rule before a solver runs.

Optimize · Pilot

Multi-agent proposals ranked against the stated objective and constraints. Agreement raises confidence; disagreement goes to a human, never averaged away.

Manufacture → Metrology → Learn

STEP, STL, drawings and G-code out. Calipers and photos on the finished part close the loop and correct the parameters.

[CALIPER] hard measurement[PHOTO] image-derived[ASSUMED] verify before build
FEA · Modal · Live

What the solver actually said

These are the production results, not illustrations. Colour ramps are the solver's own; the numbers under each image are the ones that went into the report.

Real result · static FEARocker linkage static FEA, von Mises stress, safety factor 6.61
Rocker linkage · static. von Mises 0.01–71.9 MPa, deformation ×112. Safety factor 6.61 at p99.9.
Real result · modalRocker linkage first mode shape at 4,896 Hz
Rocker linkage · mode 1 = 4,896 Hz. Mode shape magnitude; the free bore drives the first mode.
6.61SF · rocker static
0.01 MPa71.9 MPa
4,896 Hzrocker mode 1

Far above chassis and engine excitation bands for this part.

1,121 Hzshock body mode 1

Shock body digital twin, same modal workflow. See the mode shape.

Parametric · Provenance

Parameters stay live. Guesses stay visible.

The KYB PSF2 fork cap v2 is rebuilt as a parametric revolve. Caliper-locked dimensions cannot drift during optimization. Dimensions nobody has measured yet remain [ASSUMED] and block manufacturing output until resolved.

Real geometry · dimensional overlay
KYB PSF2 fork cap v2 with half-section
KYB PSF2 fork cap v2. Thread crest Ø41.9 mm, 1.5 mm pitch, 6.7 turns, 55.62 mm overall, stem OD 16 / ID 11 × 22.8 mm. Groove depths unresolved.

Parameter table

thread_crest_d41.9 mmlocked · caliper
thread_pitch1.5 mmlocked · caliper
overall_length55.62 mmlocked · caliper
stem_od / stem_id16 / 11 mmlocked · caliper
groove_depth?assumed · blocks export
fillet_r0.6–1.2 mmfree · optimizer

Which dimension moves which mode is the Pilot resonance-mapping program. The sensitivity bars below are a schematic of the method, not a completed sweep.

wall_tfillet_rstem_idgroove_depth0Δ mode 1 / Δ param · schematic · Pilot
CFD · Fields

Flow and field, labeled by what has run

The seven-blade helical thruster has a computed electromagnetic field map today. Its OpenFOAM run is queued, so the streamlines over the duct are a visualization of the question, not a result.

CFD visualization · validation in progress
Seven-blade ducted helical thruster, assembly half-section
Ducted helical thruster. Conch/log-spiral hub, 7 blades at 17.4° tip pitch, 5-vane straightener (coprime with 7). k-ω SST CFD queued.
Real result · EM field mapComputed magnetic field across the helical thruster coil
Toroidal concept · coil field. B across flow 7.6e-5 to 0.0901 T, computed field map with vector sampling.
Closed loop · Metrology

Make it, measure it, correct the model

The brake guard went from phone photos to a metric STL to a printed part. The printed part is then measured and the deviation returns to the parameters. The heat-map step is where the loop closes.

ScanParameterizeSolveOptimize ManufactureRescanDeviation mapCorrect −0.3 mm0 · as designed+0.3 mmdeviation heat-map scale · schematic · metrology feedback is Live, automatic correction is Pilot
Real work · scan → partBrake guard: phone capture to metric STL to printed part
Brake guard. Thin flat part; pure visual hull failed, planform + dish hybrid succeeded. Metric STL at 125.1 mm per unit from the printed mat.
Research

Measured ambition, labeled honestly

Each program says what exists now. Magnetometry is software research on simulation and public data; no magnetometer hardware is owned. Biomagnetic work is research, not a medical device.

Pilot

Parametric resonance mapping

EXCITATION BANDwall thickness →material →schematic

Sweep geometry, material and boundary conditions through modal analysis; rank which dimension moves which mode away from a known excitation band.

RoadmapResearch

Magnetic-fingerprint navigation

AUV · GPS-DENIEDcrustal anomaly map · public MagNav data · simulation

A submersible localizes against the seafloor's magnetic anomaly map without GPS or beacons. ScanIQ's role is forward modelling, discrimination and provenance.

Pilot

GPU vision · NVIDIA DALI

GPU PODdecode · augmentphone video frames →CPU server stays the CAD core; GPU cost only when needed

Rented GPU pods decode and augment phone photo and video streams so reconstruction never waits on the CPU.

RoadmapNot a medical device

Biomagnetic source mapping

MATERNAL · SLOW, LARGEFETAL · FAST, SMALLOPM / NV simulation · MNE separation · 3-D source mapping · research only

Separate fetal cardiac magnetic signals from maternal and environmental components, then map candidate sources in 3-D. No diagnostic or clinical claims.

Industry reach

Twenty places the same engine can work

The physics changes by industry; the operating principle does not: capture the real object, preserve source provenance, solve the question that matters, and keep the uncertainty visible.

Live

Motocross / Supercross / Powersports

Fork caps, rocker linkages, shock bodies and exhaust sound decision support.

static FEA · modal · fatigue · 1-D acoustics
Pilot

Marine & Subsea

Ducted thrusters, AUV geometry and magnetic-anomaly navigation research.

CFD · EM field maps · MagNav forward models
Pilot

Aerospace & Space

Reverse-engineered brackets, propulsion concepts and lattice mass removal.

FEA · modal · fatigue · SDF lattices
Roadmap

Defense Logistics

Photo-to-spare workflows and GPS-denied navigation research.

provenance · FEA · MagNav research
Roadmap

Medical Research

Orthotic/prosthetic geometry plus fetal biomagnetic signal research.

scan geometry · OPM/NV simulation · source mapping
Live

Automotive Restoration

Rebuild obsolete parts from photos, calipers and surviving interfaces.

reverse engineering · FEA · material screening
Pilot

Agriculture & Heavy Equipment

Wear parts, brackets and machine telemetry interfaces.

FEA · fatigue · J1939-oriented data models
Pilot

Energy & HVAC

Conformal heat-exchanger channels and vibration studies for rotating equipment.

SDF channels · CFD · modal
Roadmap

Mining & Geophysics

Equipment spares and magnetic-field simulation for survey research.

FEA · magnetic forward models
Pilot

Rail

Bracket and bogie resonance screening and replacement-part reconstruction.

modal · fatigue · FEA
Pilot

Robotics

Custom grippers and lightweight arms optimized around the actual workspace.

SDF · FEA · parametric CAD
Pilot

E-mobility

Battery enclosures, motor mounts and cooling geometry.

FEA · modal · thermal/material screening
Pilot

Architecture / BIM

As-built capture toward parametric models and digital fabrication.

photogrammetry · parametric CAD · geometry QA
Live

Film, Props & Theme Parks

Non-contact capture to replica or fit-check artifact.

scan · mesh cleanup · printable geometry
Pilot

Musical Instruments & Audio

Resonance-tuned bodies and Helmholtz-style acoustic geometry.

modal · 1-D acoustics · parameter sweeps
Pilot

Sports Equipment

Geometry capture and structural screening for custom sports components.

FEA · fatigue · modal
Pilot

Archaeology & Museums

Non-contact artifact capture and reversible digital replication.

photogrammetry · mesh preservation · provenance
Live

Education

A phone-centered physics lab: capture, reconstruct, solve, inspect.

photogrammetry · FEA · modal · provenance
Live

Industrial Maintenance

Reverse engineering, failure-analysis support and inspection-ready models.

scan-to-CAD · FEA · fatigue · provenance
Live

Consumer Products

Repair parts and custom-fit objects made from the object in hand.

scan · parametric CAD · printable geometry
Pilot

ScanIQ Studio

Same infrastructure. Different output.

The agents, provenance rules and verification loop that run the engineering engine also run ScanIQ Studio: faceless technical content, scripted short-form video, competitive intelligence and client-capture workflows. Studio is not the engine; it is the engine's story told with the same truth rule.

Engine → parts

Capture · parameterize · solve · verify · manufacture. Output: STEP, STL, G-code, solver reports.

Studio → audience

Storyboards · scripts · renders labeled as renders · lead capture. Output: channels, campaigns, clients.